Pre-treatment for powder coating

In the powder coating process, the pretreatment process is a crucial step that determines the quality and durability of the coating

The main process flow of pre-treatment for powder coating:

The pre-treatment for powder coating usually involves steps such as degreasing, rust removal, phosphating (or passivation), cleaning and drying

  • Deoiling / Oil Removal

Soak or spray the tank with alkaline or neutral cleaning agent to remove the remaining oil stains on the workpiece surface

  • Washing

Clean the remaining substances on the surface to ensure the smooth progress of the subsequent processes

  • Dealing with rust removal / sandblasting / shot blasting

For the workpieces with oxide scale or rust, they should be cleaned by sandblasting or shot blasting to obtain a rough and clean surface

  • Washing

Rinse again to remove the dust and debris generated during the sandblasting or shot blasting process

  • Phosphating / Passivation

A protective film forms on the surface of the workpiece, preventing rust and enhancing the adhesion of the coating

  • Washing

Remove the residues of phosphating solution or neutralizing solution to avoid affecting the coating performance

  • Drying

The workpiece is placed in the drying oven to evaporate moisture, ensuring it is dry and ready for electrostatic spraying

The Importance of Pre-treatment for Powder Coating:

  • Ensure adhesion strength
  • Improve the anti-corrosion performance
  • Improve the appearance quality

Sum up

The pre-treatment process before powder coating determines the performance and lifespan of the coating. Scientific procedures ensure its durability and aesthetic appeal, and it is applicable in multiple fields

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Related Powder Coating Application Guides

For product-selection guidance, explore our application pages for warehouse shelving and racking and electrical and energy storage enclosures. Final selection should be confirmed against the relevant TDS, substrate, pretreatment, curing conditions and required tests.